產品分類
PRODUCT CATEGORY
型號品種 Model and Type:
KDJ200/20口服液智能燈檢機
KDJ200/20 Oral Liquid Intelligent Inspection Machine
KDJ400/20口服液智能燈檢機
KDJ400/20 Oral Liquid Intelligent Inspection Machine
KDJ600/20口服液智能燈檢機
KDJ600/20 Oral Liquid Intelligent Inspection Machine
主要用途 Main Application
主要用于透明或半透明口服液容器內的可見異物(玻璃屑、金屬屑、纖維、毛發、白點、白塊等)、軋蓋封口外觀、液體裝量的自動檢測。
適用口服液,1-20ml等多規格劑型燈檢工序。
It is mainly used for automatic detection of visible foreign matters (glass chips, metal chips, fibers, hair, white spots, white blocks, etc.), capping sealing appearance and liquid loading in transparent or translucent oral liquid containers.
It is applicable to the inspection process of multi specification dosage forms such as oral liquid 1-20ml.
工作原理 Work Principle
利用機器視覺原理對可見異物、外觀進行識別檢測。
可見異物檢測:被檢測產品在高速旋轉時被制動靜止,工業相機連續拍照獲取多幅圖像,經過計算機系統分析比較,判斷被檢測產品是否合格,并自動區分合格品與不合格品。
軋蓋封口的外觀缺陷檢測:被檢測產品慢速旋轉360度以上,旋轉的同時,通過高速相機連續采集軋蓋封口圖像,對采集的圖像做預處理,并與標準模型進行對比,判斷出其中的不合格品。
液位檢測:對口服液裝量進行圖像識別,并與標準裝量模型進行比對,自動區分合格與不合格品。
Use machine vision principles to identify and detect visible foreign objects and appearance.
Visible foreign body detection: The product being tested brake stationary when it is rotating at a high speed. The industrial camera continuously takes pictures to obtain multiple images. After the computer system analyzes and compares, it judges whether the tested product is qualified, and automatically distinguishes qualified and unqualified products.
Appearance detection of capping and sealing: the tested product rotates at a slow speed of more than 360 degrees. While rotating, the capping and sealing images are continuously collected through a high-speed camera, preprocessed, and compared with the standard model to judge the unqualified products.
Liquid level detection: carry out image recognition on the oral liquid volume, compare it with the standard volume model, and automatically distinguish qualified and unqualified products.
工作流程 Work process
待檢品→進瓶→光電檢測區→軋蓋封口的外觀檢測→旋瓶→剎車→拍照→可見異物、液位的檢測→分瓶器根據軟件指令區分合格品、不合格品→合格品與不合格品分別出瓶。
Products to be inspected → bottle entry → photoelectric detection area → appearance detection of capping and sealing → bottle rotation → braking → photo taking → detection of visible foreign matters and liquid level → bottle splitter distinguishes qualified products and unqualified products according to software instructions→ feed out qualified and the rejected separately
主要技術參數 The Main Technical Parameters
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口服液自動檢查機型號 Automatic oral liquid inspection machine model |
KDJ200/20 |
KDJ400/20 |
KDJ600/20 |
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適用范圍 Scope of application |
1-20ml口服液等 1-20ml oral liquid, etc. |
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檢測項目 Inspection items |
可見異物(玻璃屑、金屬屑、纖維、毛發、白點、白塊)、外觀(軋蓋封口)、液位 Visible foreign matter (glass chips, metal chips, fibers, hair, white spots, white blocks), appearance (capping and sealing), liquid level |
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檢測速度 Detection speed |
200 X(1±5%)支/分鐘 |
400 X(1±5%)支/分鐘 |
600 X(1±5%)支/分鐘 |
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檢測精度 Detection accuracy |
≥40um(可調) |
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電容量 Electric capacity |
5kW |
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電壓 Voltage |
AC380 220V |
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工作臺高度 Worktable height |
900mm |
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外形尺寸 Dimensions |
2600×1600×2050 |
2750×1680×2050 |
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凈重 Net weight |
1200kg |
1600kg |
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主要特點 Main Features
? 采用多項專利技術
? 檢測結果可靠,符合歐洲藥典和美國FDA通行的Knapp規則
? 運行平穩、破瓶率低
? 檢測精度可調節,符合生產要求
? 更換規格方便快捷
? 提供全套符合GMP要求的驗證標準
? 儲存一定時間內的檢查數據,便于質量分析,帶有打印接口。
? Adopt many patented technologies.
? Test results are reliable and comply with the Knapp which is adopted by the European Pharmacopoeia and the U.S. FDA.
? Smooth operation, low bottle breaking rate.
? Detection accuracy can be adjusted to meet the production requirements.
? Quick and easy to change specifications.
? Provide a full set of verification standards that meet GMP requirements.
? Store inspection data within a certain period of time for easy quality analysis, with a print interface.

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